#9100 Penetration Gage Fixtures
Precision penetration inspection systems for cross recessed head screws, built to support repeatable measurement, efficient probe changes, and dependable shop floor or inspection room use.
Product Overview
The #9100 Penetration Gaging Stations from Universal Punch Corp. provide an organized and repeatable system for measuring the penetration depth of recesses in fasteners. Designed specifically for cross recessed head screws, the platform helps improve inspection consistency by combining stable setup, quick-change probe assemblies, and electronic measurement capability in one efficient station.
Built for use on the shop floor or in the inspection room, the #9100 system is suited for manufacturers that need dependable penetration verification across production, receiving, and quality control workflows. All steel parts are hard chrome plated for durability in demanding environments, and SPC output capability allows the system to support data collection and process monitoring requirements.
Why Manufacturers Use the #9100 System
Repeatable Inspection Setup
Helps reduce variation in how parts are presented and measured across operators and shifts.
Quick-Change Probe Assemblies
Allows faster transitions between part types and recess sizes, reducing inspection time.
SPC Output Capability
Supports data collection and connection to many processors for process control applications.
Durable Shop Floor Construction
Hard chrome plated steel components are built for long-term performance in harsh environments.
Technical Specifications
#9100
Penetration Gaging Station
Measures recess penetration depth in cross recessed head screws
ISO, DIN, IFI, and JIS
Electronic digital indicator
Shop floor or inspection room
All steel parts hard chrome plated for durability
SPC output, compatible with many data processors
What This System Supports
- Accurate measurement of recess penetration depth
- Consistent inspection across operators and workstations
- Improved efficiency in high-volume quality checks
- Controlled probe changes for multiple part styles
- Reliable use in production and receiving inspection
- Fastener inspection programs requiring repeatability
- SPC-based quality workflows
- Inspection room verification and process validation
- Durable long-term use in manufacturing environments
- Application-specific review based on recess type and part geometry
Example System Components
The configuration shown below reflects a typical #9100 penetration gaging station setup. Final system content may vary based on your fastener geometry, recess style, and inspection requirements.
| Part Number | Part Description |
|---|---|
| 9100-12 | 12 Probe Penetration Gaging Station |
| 575-123 | IDU digital indicator, range .5” / 12.7 mm, resolution .0005” / 0,01 mm |
| 905-338 | SPC connecting cable (1M) |
| 264-503 | Digimatic miniprocessor recorder |
| 937-179 | Foot switch |
Typical Applications
The #9100 platform is designed for manufacturers and quality teams that need dependable recess penetration inspection for cross recessed head screws. It is particularly useful where measurement repeatability, operator consistency, and efficient inspection flow are important to maintaining product quality.
- Cross recessed fastener production
- Incoming and receiving inspection
- Final quality verification
- SPC-supported process monitoring
- General fastener inspection and validation programs
Request the Right #9100 Configuration for Your Application
Universal Punch can review your recess style, part print, production environment, and inspection goals to recommend the right #9100 penetration gaging station setup for your operation.